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Fuel and enrichment

Natural uranium is 0.7% U-235. Depending on the reactor, it is used as is or concentrated up to 5%, and in the new designs up to 20%.

Uranium out of the mine is 0.7% uranium-235, the isotope that fissions with slow neutrons, and 99.3% uranium-238. Heavy water reactors such as the CANDU and Atucha can run on that natural uranium because heavy water barely absorbs neutrons. Light water reactors, PWR and BWR, need the U-235 concentrated to 3 to 5%: that is enrichment.

Enrichment is done in centrifuges that separate uranium hexafluoride by the small mass difference between isotopes. The uranium is then converted into ceramic uranium dioxide and pressed into one-centimeter pellets, which are stacked inside four-meter zircaloy cladding tubes. Hundreds of rods make up a fuel assembly, and 150 to 200 assemblies make up the core of a large PWR.

A fuel assembly spends three to six years in the core. When it comes out, 95% is still uranium, 1% is plutonium and 4% is fission products, which are what make it intensely radioactive. Fast reactors and several SMRs use HALEU, uranium enriched between 5 and 20%, or mixed-oxide fuel with plutonium.

Quick facts

Natural uranium0.7% U-235: CANDU, Atucha, Magnox
Low enrichment3 to 5%: PWR, BWR, VVER
HALEU5 to 20%: fast reactors, HTGR and several SMRs
UO₂ pellet≈ 1 cm in diameter, ≈ 7 g of uranium
Time in the core3 to 6 years